The 737 MAX and MCAS from development to fixA short history of the 737 MAX and MCAS from development to fix. Presented to the Royal Aeronautical Society 4th Feb 2021
. A detailed look at MCAS on the 737 MAXThis presentation takes a close look at the details of MCAS on the 737 MAX, how it came about, what changes were made and how it now works. This presentation does not discuss the management decisions by Boeing, the FAA oversight, the blame games or the regulations put into place since the accidents. This is all covered in my first presentation “The 737 MAX and MCAS from development to fix".
. 737 Max DifferencesA detailed look at the differences between the 737 MAX and the 737 NG
. 737 BBJThis video describes the history and development of the Boeing Business Jet (BBJ), its unique features and differences from regular airline 737s. Contents: History, Versions, Differences from NG / MAX, Completion, Winglets, Performance, Cabin Interior, Comms / IFE, Fuel, Air Systems, HUD/EVS, FMC Options. . Alternate Forward CG optionThis video describes the theory and practical application of the Alternate Forward Center of Gravity option for the 737 NG and MAX. As usual this video takes you beyond the FCOMs and should prove interesting to anybody using AFCG or considering getting this option from Boeing. Contents: Introduction, Theory, Series Differences, In Practice, Choosing Limit Positions, OPT Configuration, OPT Examples, FMC Speeds . CVR, FDR, ELT, LF-ULB, DFDAU & QARThis video covers the CVR, FDR, ELT, LF-ULB, DFDAU and QAR on the 737. It also discusses the use of ACMS data within an airline and how hard landings are measured. . FMCThis video covers the FMC on the 737. Contents: Evolution of the FMC, Overview, FMC Hardware, Dual FMCs, CDU / MCDU, Alerts & Annunciators, CDU BITE, Inputs, Databases, Data Loading, Maintenance pages.
. FMC Update 10.0 to 10.2AThis is the first of a 4-part series illustrating the development of the Boeing 737 FMC. This should be of interest to anybody using the current FMC update as it explains the various features and options as they were introduced and developed.
. FMC Update 10.3 to 10.5AThis is the second of a 4-part series illustrating the development of the Boeing 737 FMC. This should be of interest to anybody using the current FMC update as it explains the various features and options as they were introduced and developed.
. FMC Update 10.6 to 10.8AThis is the third of a 4-part series illustrating the development of the Boeing 737 FMC. This should be of interest to anybody using the current FMC update as it explains the various features and options as they were introduced and developed.
. FMC Update 11 to 14.1This is the last of my 4-part series describing the development of the Boeing 737 FMC software by explaining and illustrating the various features and options as they were introduced and developed. This part brings the story right up to date by covering update 11 to update 14 and also gives a preview of the soon to be released update 14.1.
. FreightersThis describes the history and development of Boeing 737 freighters from the 737-200C through to the 737-800BCF. It also covers all third-party conversions by AEI, Pemco and IAI, describing the specific technical and operational differences between cargo 737s and passenger versions. Contents: Versions, Economics, Converters, Differences from Pax Aircraft, Main Cargo Doors, Flightdeck Differences, Fire & Smoke Protection, Horse Freighters, Loading and Weight & Balance, Operation & Documentation.
. Gravel Runway OperationsThis presentation covers all aspects of gravel and unpaved runway operations on the 737. Including Landing surface requirements, External modifications, Flight deck controls & indications, Operational procedures and limitations. . PneumaticsThe first of the air systems videos - watch before Air Conditioning and Pressurisation
. Air ConditioningThe second of the air systems videos - watch after Pneumatics and before Pressurisation
. PressurisationThe last of the air systems videos - watch after Pneumatics and Air Conditioning
. APUThe 737 APU
. Side Cargo Door Open In-flightVideo of and details about operations with the side cargo door open.
. Electrical BondingThis video discusses the recent news story about the 737 MAX electrical bonding issue that has lead to the grounding of 120 MAX aircraft in April 2021.
. Electrics - ACA detailed look at the Boeing 737 Electrical System. This is Part 1, focusing on the AC System, Load shedding, Flightdeck panels, Metering and diagnostics. . Electrics - DC & StandbyA detailed look at the Boeing 737 Electrical System. This is Part 2, focusing on the DC System, Standby System, Faults & diagnostics and Circuit breakers.
. PowerplantA detailed look at the Boeing 737 powerplants from JT8D to LEAP
. Landing GearA detailed look at the Boeing 737 landing gear
. Landing Gear - Guided Tour (Cl)This video is different to my previous ones because I actually show you the landing gear system in situ. I take you around the main and nose landing gear showing you the significant components and explaining their function as I go. For this video I use a 737 Classic, there are some minor differences between the Classics and NGs which are explained in the accompanying presentation on Landing Gear. Hopefully I will be able to film a version on the NG soon.
. Landing Gear - Antiskid InopFollowing the recent video of a tyre fire following a landing with anti-skid inop, this video looks at the various technical and operational considerations about this system.
. LightsThis covers all of the many lighting systems on the Boeing 737. As usual there is something in here for everybody from aspiring pilots and engineers through to the most experienced.
. A/T Flap SynchroIn this video I take a detailed look at the 737 Classic autothrottle computer issues discovered during the investigation of Sriwijaya Air SJ182 at Jakarta on 9 Jan 2021. It covers the A/T design, Boeings MOM and the FAA AD’s.
. Ice and Rain ProtectionIn this video I take a detailed look at the 737 Ice and Rain including: Panels, Window heat, TAI, Ice detection, Icing, Non-environmental icing, Wipers, & Rain Repellent
. P8 PoseidonIn this video I take a break from aircraft systems and take a look at the subhunter version of the 737 known as the P-8 Poseidon. In this video I cover external and internal features, flightdeck differences from the NG and all known derivatives & increments of the P-8 Poseidon.
. Fire ProtectionThis video covers the Fire Protection systems on all generations of 737. Maybe not the sexiest of subjects but hopefully I have made it interesting. I think everybody will learn a few things from this that they didn’t already know about the 737.
. Hydraulics - Wheel-well tourThis video is the first of two on the 737 hydraulic system. In this video I give you a guided tour of the 737 wheel-well identifying and explaining all of the hydraulic components that are visible. In the second part, which I will release next week, I will go through the full hydraulic systems in much more detail.
. HydraulicsThis is part two of 737 hydraulics. In this video I go deep into the systems, showing you, and explaining the function of, the parts of the system that the FCOMs leave out to give you a full understanding of the subject.
. Flight Controls - Roll and SpeedbrakesThis is the first in of a 3-part series on Boeing 737 Flight Controls. This one covers roll control and also speedbrakes. Contents:Ailerons, Flight Spoilers & Speedbrakes, Ground Spoilers, Aileron - Spoiler Mechanics, Jams etc, Aileron – Spoiler Interaction, MAX Fly-By-Wire Spoilers.
. Flight Controls - YawThis video is the second of the 3-part series on Boeing 737 Flight Controls. This one covers yaw. Contents: Rudder, Rudder Control, Rudder Trim, RSEP, Rudder Power, Yaw Damper, Vertical Stabiliser.
. Flight Controls - PitchThis video is the third of the 3-part series on Boeing 737 Flight Controls. This one covers pitch. Contents: Stabiliser, elevators and neutral shift
. The Rudder StoryThis video explains the rudder issues that beset the 737 in the 1990s. I take you through the accidents, investigations, contrasting opinions, design changes and the many QRH changes that the 737 rudder system has gone through, that all started with two mysterious accidents in the early 1990s for which no conclusive evidence was ever found. I also explain how those events led to a complete reformat of the QRH, the introduction of upset recovery training, and FDR improvements.. Contents: UA585, Colorado Springs, The Original Rudder System, The Second Accident US427, Pittsburgh, Critical Design Review, Boeing Yaw Damper Article, Eastwind 517, NTSB Intervention, First QRH Change, Blowdown & Crossover Speed, Reaction to the NTSB Recommendations, More ADs, First Design Changes, Two More Incidents, US427 Report Published, Block Speeds Increased, Engineering Test and Evaluation Board, Rudder System Enhancement Program, Evolution of QRH Procedures, FDR Development, Flight Ops Tech Bulletin, Final Thoughts.
. FuelThe 737 Fuel system. Contents: • Internal Fuel Panels • Refuelling & Defueling • Fuel Tanks • Fuel Pumps • Center Tank Fuel • APU Fuel • Fuel Temperature • Fuel Quantity Measurement • Fuel Quantity Indication • Auxiliary Fuel • Fuel Heat Exchangers
. NGSThe 737 NGS Story. Since 1959 there have been 18 fuel tank explosions on transport category aircraft. The many causes include lightning, wiring defects and heating of fuel vapours in the center tank. Following the TWA800 accident, the FAA produced Special FAR 88 in 2001 and the Fuel Tank Flammability Reduction (FTFR) Rule in 2008 both of which mandated extensive safety improvements to fuel systems. As 737 pilots we have seen the effects of this in changes to center tank pump design and operation, and the introduction of NGS. In this video I will cover the background to these changes in more detail, the ensuing regulation and NGS in depth. Contents Intro & Overview; The accidents; Flammability reduction; Removal of ignition sources; Center tank pump changes; Fuel tank inerting; NGS on the 737; Summary & timeline
. PSEUThe 737 PSEU. This is a detailed description of the mysterious Proximity Switch Electronic Unit on the 737 NG & MAX. Contents: Origins, PSEU & SPSEU, MAX Differences, Switches & Sensors, Air-ground systems, Airstairs control & warning, Door warnings & flightlocks, LGTU, Take-off & landing configuration warnings, Landing gear position indicating and warning, Speedbrake deployed indication and warning, Two-position tailskid, Crew procedures, Problems and updates
. DoorsThe 737 doors. This is a detailed description of the doors on all series of the 737. Contents: Construction, Gates, Latching, Stops, Hinges, Seals, Insulation & heating, Mechanisms, Cautions, Drains, Mid Cabin Emergency Exit Doors, Overwing Exits, Cargo Doors, Door Warnings.
. Electrical Equipment (E & E) BayA detailed explanation of the components and layout of the 737 E & E Bay, Forward Equip Bay and other equipment racks on the aircraft. In addition to my standard presentation format I have included 3 "Video tours" of the E & E Bay, Forward Equip Bay and an example BITE check. Contents: E & E Bay General, Junction Boxes, Moisture Protection, Equipment Cooling, Batteries, Racks, E & E Bay Video Tour, E6 Rack, Auxiliary Fuel Equipment Rack, Forward Equipment Bay, BITE Testing.
. Flaps and SlatsThis video covers the evolution, operation and mechanics of the flaps, slats and the FSEU. Contents: LE Flaps, LE Slats, TE Flaps, TE Flap Mechanics, Flap & Slat Power, FSEU, Flap Limit Speeds and Load Relief, Flap Speed Schedule.
. 737 NG Performance Improvement PackageThis presentation details the changes made to the Boeing 737 NG with the introduction of the Performance Improvement Package in 2011/2. Contents: Overview, Anti-collision lights, ECS inlet and exhaust, Wheel-well fairings, Slats & Spoilers, CFM56-7BE “Evolution”, 7BE Benefits & Intermixing, 7BE Relight Envelope.
. SFPThis is a detailed look at the Short Field Performance improvement package that has been offered on the NG and MAX since 2006. Contents: Overview, Spoiler deflection, High lift devices, Two position tailskid, Idle thrust delay, Landing gear, Software updates, Options.
. Tailskid & TailstrikesThis is a detailed looks at the tailskid options on the 737 and the issue of tail strikes. Contents: One-position Tailskid, Two-position Tailskid, Effect of Impact, Geometry, Tailstrikes.
. WingsThe history and details of the 737 wing from prototype to MAX. Please note that winglets are covered in the next video. Contents Design History, Evolution, Construction, Vortex Generators, Static Dischargers, Wingtips, Flap and Aileron Droop.
. WingletsWinglets, follows on from the wings video. In it I cover the history, technical and operational details of all winglets on the Boeing 737. Contents History, Induced Drag, Design Considerations, Benefits, Operational Differences, Physical Differences, Retrofitting, Winglets for Classics, Split Scimitar Winglets, Advanced Technology Winglets, Raked Winglets, Mini Winglets, Damage.
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