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Illustrated technical information covering Vol 2 Over 800 multi-choice systems questions Study notes and technical information Close up photos of internal and external components A compilation of links to major 737 news stories with a downloadable archive Illustrated history and description of all variants of 737 Detailed tech specs of every series of 737 Databases and reports of all the major 737 accidents & incidents General flightdeck views of each generation of 737's Description & news reports of Advanced Blended Winglets Press reports of orders and deliveries Articles from the press and official sources following the troubled history of the rudder PCU Details about 737 production methods A compilation of links to other sites with useful 737 content Get the book of the website A quick concise overview of the pages on this site

News Reports

This page is collection of news stories about the 737 from the media. Please note that media reports are not always accurate, but they are included here as a record.

Click here to visit the entire 737 news archive back to 1995 or see below for news stories from this year.

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Updated 17 July 08

*** Latest News Story ***

21 Jul 2008 - First flight of Turkish modified Peace Eagle

The Boeing Company [NYSE: BA] has successfully conducted the first flight test of the first 737 Airborne Early Warning and Control (AEW&C) aircraft modified by Turkish Aerospace Industries (TAI) in Ankara for Turkey's Peace Eagle program.

During the 2.5-hour flight from Ankara on July 16, pilot Ron Johnston and first officer Mark Mitchell performed a series of functional tests that verified the airworthiness of the aircraft's systems and structures.

The aircraft included newly installed aerial refueling capability, an advanced Multi-role Electronically Scanned Array (MESA) antenna, ventral fins and mission system equipment.

"This flight is a tribute to the skill and hard work of TAI while successfully executing a very complex modification effort in transforming a 737-700 into an AEW&C platform," said Mark Ellis, Boeing Peace Eagle program manager.

Boeing will validate the aircraft's mission system over the next several weeks, before painting the plane with Turkish Air Force markings.

The Peace Eagle program includes four 737 AEW&C aircraft plus ground support segments for mission crew training, mission support and system maintenance. Boeing modified the first aircraft at its facilities in Seattle. TAI is modifying the remaining three aircraft in Ankara.

The 737-700 features 21st century avionics, navigation equipment and flight deck features. Because of its advanced technology, the aircraft requires minimal downtime for maintenance. The 737 series has a worldwide base of suppliers, parts and support equipment.

In addition to Northrop Grumman's MESA antenna with integrated identification friend-or-foe capabilities, the aircraft features a flexible, open architecture for cost-effective future upgrades, an extensive communications suite and aerial refueling capability.

A unit of The Boeing Company, Boeing Integrated Defense Systems is one of the world's largest space and defense businesses specializing in innovative and capabilities-driven customer solutions. Headquartered in St. Louis, Boeing Integrated Defense Systems is a $32.1 billion business with 71,000 employees worldwide.


14 Jul 2008 - FMC U10.8 completed by GE

Jul 14, 2008 (M2 EQUITYBITES via COMTEX) -- GE | Quote | Chart | News | PowerRating -- The new flight management system (FMS) software Update 10.8 for the Boeing 737 Next Generation aircraft has been completed by GE Aviation an operating unit of General Electric Company (NYSE:GE), the company announced on Sunday (13 July).

Production incorporation of the U10.8 FMC software is scheduled for Airplane Line Position 2753 and on. Airplane Line Position 2753 is scheduled to be delivered in October of this year. Boeing Service Bulletin 737-34-2104 is expected to be released within thirty days after delivery of Airplane Line Position 2753.


 

23 may 2008 - Boeing pushes back design development of 737 replacement jet

By Dominic Gates

Seattle Times aerospace reporter

 

Boeing's schedule for developing a replacement for its Renton-built 737 narrow-body jet has officially been pushed out some years into the future.

The company in 2006 created a team led by top executives to do preliminary studies on the replacement's design configuration. But Boeing has decided that effort is premature.

Spokeswoman Sandy Angers said Thursday the study team has been absorbed into the broader product-development unit and has shifted from specific airplane designs.

Instead, Boeing is focused on finding technologies that might provide performance improvements of 15 to 20 percent that are demanded by airlines to justify launching a new jet.

"We've reduced our airplane-design effort and are focusing more on the technology breakthroughs," said Angers. "We need technology breakthroughs in engines, aerodynamics, materials and other systems.

"You can't simply shrink the 787 and expect the same benefits for the narrow-body market," Angers said. "We've got difficult challenges."

The use of a 787-style composite plastic material, for example, won't offer as big a weight improvement on a much smaller jet.

Angers wouldn't pin down a new target date for the 737's replacement beyond "the latter half of the next decade," but delivery to airlines could now be closer to 2020 than the previously anticipated 2015.

In an interview Tuesday with aviation analyst Scott Hamilton, Airbus' chief operating officer and top salesman, John Leahy, cited 2020 as the likely delivery date for a replacement of the rival A320 jet family.

The A320 and the 737 divide the narrow-body market. A program to replace one of those with a new model is expected to trigger replacement of the other.

The 737 is Boeing's best-selling jet with just over 5,700 delivered to date. With almost 2,200 more on firm order, the production schedule is full well into 2014.

Hamilton, of Leeham.net, said pushing out the 737 replacement could mean Boeing would first upgrade its wide-body 777 to counter the threat from the Airbus A350 — either with significant enhancements to the 777 or with an all-new large airplane.

In late 2005, Alan Mulally, then-chief executive of Boeing Commercial Airplanes, said the company would develop a post-737 single-aisle jet to enter service between 2012 and 2015.

The next spring, he named top executive Mike Cave to head a 737-replacement study team.

Carolyn Brandsema, director of 737 engineering, was put in charge of developing the airplane and production concepts.

Last fall, Cave was promoted to a corporate position in Chicago.

Angers said Brandsema is back working on the current 737.

The shift in the study team's role was first reported this week in the trade magazine Aviation Week.

Addressing an audience of Wall Street analysts in Seattle on Wednesday, Boeing Commercial Airplanes CEO Scott Carson insisted the effort to develop a 737 replacement has not been abandoned, only pushed out to ensure that what results has a long market life.

"We're continuing our research effort until we find the right solution," Carson said.

"It has to be a 25-year product."


18 May 2008 - Boeing Goes Back to Drawing Board for 737 Follow-on

By Guy Norris and Robert Wall - Aviation Week

Boeing is abandoning its long-running effort to devise a successor to the 737, driven back to the drawing board by the lack of existing technology that can deliver the huge leap in performance airlines want for a next-generation single-aisle aircraft.

The decision to disband the 737RS (replacement study) design project, because it fell short of critical performance targets, has implications beyond Boeing. It will likely influence how Airbus moves forward on its A320 replacement effort, the A30X. For airlines, it means an even longer wait until a 737 or A320 follow-on hits the market.

For Boeing, the focus now switches to more fundamental research into aerodynamics, composites and other advanced alloys and hybrid materials, systems and propulsion in the hope that concepts will emerge to meet the challenge.

The manufacturer openly admits the change of strategy, saying, "We know customers are demanding really high targets for this aircraft, and we know that with the state of technology, we're not going to get there anytime soon." As a result, Boeing adds, "We're focusing on technology efforts and reducing the aircraft design effort while the technology matures."

The transformation of the 737RS project into a more sweeping technology study effort is sparking industry speculation that this will inevitably push any prospective development of a 737 successor toward 2017-19. Boeing declines to be more specific on the impact of the decision or the potential for further slippage. It simply says, "We expect the rate of this technology development to be available in the latter part of next decade, and we've said this will be no earlier than 2015."

Boeing's 737RS study emerged from the product development group's P-1 project of the late 1990s, and was later absorbed as a subset of the Yellowstone project. Further details came out in early 2006, when Boeing named key executives to the project, including Mike Cave, vice president for airplane programs, and Carolyn Brandsema, head of aircraft and production system studies.

At the time, Boeing was still targeting a 2012-15 entry-into-service window, and was starting to explore splitting the project, renamed 737RS, into two portions covering a 90-120-seater and a larger family bridging the gap between 125 seats and the lower range of the 787.

Studies to date combining the best technology advances in materials, propulsion, aerodynamics, structures and systems have produced results that, according to industry sources, fail to get even halfway toward Boeing's original operating cost, fuel burn and emissions goals. The most realistic design scenarios have produced overall operating cost improvements of only around 10% versus current 737-700/800 performance.

Boeing has not publicly stated the 737RS targets, but they are believed to be cost reductions in the 20-25% range. A company official clarifies, however, that "you can't just do a shrink of the 787; it's not as easy as that because of the different missions, higher cycles and shorter range. You can't shrink the 787 because of the systems. You need volume to handle the systems on the 787. With this study, we really need breakthroughs."

http://www.aviationweek.com/aw/generic/story_generic.jsp?channel=awst&id=news/aw051908p2.xml&headline=Boeing%20Goes%20Back%20to%20Drawing%20Board%20for%20737%20Follow-on


3 May 2008 - Boeing Completes 737 Carbon Brakes Certification Testing

Next-Generation 737 Operators Benefit from Reduced Weight, Emissions

SEATTLE, May 02, 2008 -- Boeing [NYSE:BA] recently completed certification testing of new carbon brakes designed for the Next-Generation 737 airplane family by French supplier Messier-Bugatti.

A Next-Generation 737-900ER (Extended Range) airplane is shown performing a high-speed rejected takeoff test, designed to verify that an airplane at maximum weight with greatly worn brakes can stop safely after a refused takeoff decision. Boeing will submit the test results to the U.S. Federal Aviation Administration for certification the second quarter this year. Entry into production is expected by third quarter. Boeing will offer a retrofit program for airplanes already in service.

Through a month-long test program, Boeing reached its goal to show equivalent performance between steel and carbon brakes, and verified a weight savings of 700 pounds (320 kg) compared to high-capacity steel brakes for Next-Generation 737-700/800/900ERs, and 550 pounds (250 kg) on standard-capacity steel brakes for Next-Generation 737-600/700s. Reduced weight contributes to reductions in associated fuel burn and CO2 emissions depending on airline operations.

The Messier-Bugatti carbon brakes are available as a new feature.


27 Apr 2008 - Arlanda and Brisbane Airports Pursue RNP and 4D Trajectories

By David Hughes Aviation Week & Space Technology

The key building blocks of global air traffic system modernization should be deployed at airports on two continents by year-end. The pioneering projects show why there's no need to wait a decade or more to lower fuel burn, emissions and noise while boosting runway capacity.

The 4D trajectories (4DTs) and Required Navigation Performance (RNP) approaches are being implemented at Arlanda Airport here and Brisbane Airport in Australia. These medium-size facilities are good testbeds because of their mixed traffic and complex airspace.

Scandinavian Airlines' Boeing 737NGs are using 4D flight paths at Arlanda along with continuous-descent, or "green," approaches. ("4D" denotes the three spatial dimensions plus a required time of arrival over the threshold.) SAS has logged about 2,000 green approaches with area navigation (RNAV). Qantas, meanwhile, has exploited more precise satellite guidance during more than 8,000 RNP RNAV approaches at Brisbane, with the resulting savings in fuel and emissions (see p. 56).

The LFV Group, Sweden's air navigation service provider, is leading the Arlanda effort with SAS, while Airservices Australia is overseeing the Brisbane project with Qantas.

Now SAS and LFV plan to add RNP to the 4DT demonstrations in the second half of this year, and Qantas will include 4DT in its RNP demos, according to Capt. Alex Passerini, the technical pilot in charge of Qantas's 737 fleet. Airservices has not yet made a firm commitment to the 4DT effort but is talking to Qantas about assisting. Both Arlanda and Brisbane will then probably showcase the best of both techniques.

The two airports' fielding of RNP and 4DT later this year contrasts markedly with the timelines of Europe's Sesar (Single European Sky Air Traffic Management Research) program and the U.S.'s NextGen modernization effort. Their program-completion targets are 2020 and 2025, respectively. But as many ATC experts assert, technology is not a hurdle for Sesar and NextGen: Much of it is already available, and at Arlanda and Brisbane, the idea is to use it now.

It's noteworthy that the air navigation expertise needed to make 4DT happen at both airports comes from a small, advanced technology consulting company - Avtech - in the suburbs of Stockholm (see p. 55). And the RNP know-how is from another small company - Naverus in Kent, Wash. Not surprisingly, Avtech and Naverus are strategic partners on a wide range of advanced air navigation projects around the world.

4DT involves the transmission of the aircraft's "reference business trajectory" (see drawing on p. 54) to controllers, who approve it whenever possible but often with adjustments to the time when the aircraft is required to touch down. RNP involves the use of GPS to position the aircraft on a precise flight track that can take the aircraft to 250 ft. AGL on a customized path that reduces track miles flown.

Avtech leaders Lars Lindberg and Christer Staaf are confident that 4DT is much closer to being implemented permanently in day-to-day operations than many people realize. And the RNP procedures Naverus has designed for Qantas, Air New Zealand, Air China, WestJet and others are already proving that the technique is mature and ready for applications that are not fully understood in much of the civil aviation community.

At Arlanda, the RNP/4DT combination is expected to be much more than some laboratory experiment writ large. "We have passed the laboratory stage," says Lindberg, even though his company's 737 simulator is being used to refine the algorithms and procedures. And now, two other European airnav service providers are involved in the combined RNP/4DT flights that will start soon. NATS of the U.K. and the Netherlands' LVNL will help to design the flight trials, so the results will show how the same operational concepts would work at London Heathrow and Amsterdam Schiphol. Lindberg says RNP and 4DT could facilitate mixed-mode operations at Heathrow so that takeoffs and landings could be performed on the same runway - a move that British Airways and BAA Ltd., which operates Heathrow, have said could boost capacity there by 15%.

Arlanda's 4DT project started in 2006 with funding from the European Commission. Partners were LFV, SAS, Avtech, Boeing Research and Technology Center of Madrid, Rockwell Collins France and GE Aviation. During 2006-07, 2,000 green approaches were flown into Arlanda. These continuous-descent procedures keep aircraft at cruise altitude longer compared with conventional approaches, and then bring them down at or near idle power until they are configured for landing.

The flights used a sequencing tool called Collaborative Information Exchange System to allow controllers to interact with the aircraft over an Acars (aircraft communications addressing and reporting system) data link, starting about an hour before touchdown. Lindberg says Acars is suitable for the current demonstrations even though it's not designed for time-critical applications. The next generation of data link, coming with Sesar, will clearly improve this aspect of operations.

Once the trajectory is downlinked to the ground, the controller can see the path that the aircraft intends to follow. If the estimated time of arrival is in conflict with the needs of other arriving traffic, the controller can make adjustments and send a revision (known as a required time of arrival, or RTA) back to the cockpit. From 1 hr. before landing, controllers have what Staaf calls "six minutes of control authority." This means the controller can command the airplane to speed up or slow down to hit an RTA within a 6-min. window. "This enables the air transportation system to work like a real logistics system," says Lindberg. Controllers can direct aircraft (similar to packages in a supply chain) to arrive at a certain runway "just in time" much more efficiently than they can now. Currently, controllers sort out the lineup of aircraft when they're at low altitude (burning lots of fuel) by giving the pilots radar vectors, notes Staaf.

Now, as time-based operations are being added to the mix at Arlanda, the focus is shifting to Eurocontrol's CTA (controlled time of arrival) ATM System Integration Studies, or Cassis. This 15-month project involving flight trials at Arlanda will start next month using an RNP procedure to Runway 26 with 4DT techniques and wind uplinks.

The 4D trajectory that's sent to the ground comes from the flight management system (FMS) made by General Electric. GE modified the software in the FMS (formerly a Smiths product) and introduced the "intent bus" that makes it possible to send the trajectory calculation to the ground.

It includes not just a series of waypoints, but a much more complete set of data defining the aircraft's intended trajectory from cruise altitude to touchdown. This is called the "reference business trajectory" because it reflects what the airline is seeking in a flight path for the greatest efficiency in the way it wants to run its operation. For example, the flight management computer has a cost index set by the airlines to balance the time-variable cost versus the fuel cost. The data set includes everything from the Vref approach speed to when the aircraft will be configured for landing, and even the exact radius of each turn the airplane will make.

The computers on various flight decks form a distributed network linked to the ground where a computer can mesh all the data into an overall arrival sequence for review and approval by a controller. Avtech believes distributed computing produces a better arrival sequence than having a computer on the ground devise all the flight paths by itself with no input from the aircraft, and then transmitting instructions to the flight decks. The other method is the "tailored arrival" concept now being tested at San Francisco and Miami international airports. Lindberg points out that when ATC calculates all the flight paths on the ground and uplinks them to the cockpit, this creates a much "heavier" data-transfer load.

The Sesar modernization effort sees the "business trajectory" as the "coin of the realm" that will be the keystone of how flight operations will be run in the future. Controllers will allow the airplane to fly the requested path whenever possible.

The holy grail is to increase the number of aircraft an airport can handle. By relying on automation, "we can deliver that [required time of arrival at the runway] day in and day out, and increase airport capacity," says Lindberg. Using 4DT techniques and interleaving takeoffs and landings, many runways could achieve up to 30 landings and 30 takeoffs per hour, he asserts. By interleaving operations, the "highly efficient" Gatwick is already at 50 movements per hour on the airport's only runway, he says.

In the next phase of flight demonstrations, GE will add an avionics box to an SAS 737 to record all of the calculations going on inside the flight management computer. Until now, the partners relied on data from a quick-access recorder, but information from this new box "will give us all of the answers to what's going on in the FMS and help us understand wind effects on the approach," says Lindberg.

The green trials started in 2006 in low traffic with SAS 737s; but the next phase will target higher traffic periods at Arlanda and will include other legacy aircraft that aren't equipped with the GE FMS. SAS MD-80s, for example, will send the estimated time of arrival data from a Honeywell FMS via Acars. MD-80 pilots will make speed adjustments to arrive at an initial approach fix within 30 sec. of the required time. Avtech is now talking to other airlines about joining the 4DT project, and Lindberg expects some Airbus aircraft to join using Thales-GE FMS equipment.

Many of the upcoming tests with time-based operations and RNP will be devoted to refining techniques to make runway-arrival times even more consistent. One area of analysis will be to study how pilots might deploy flaps and slats to achieve a required arrival time. Another area of interest is to improve the wind data used by the flight management computer to calculate the aircraft's arrival time based on a particular trajectory.

For the wind calculations, a new Avtech-developed software tool, called Aventus NowCast, uplinks selected weather forecast data along the route of flight to the cockpit. The FMS uses the wind information to adjust the top-of-descent point. Avtech is building on NASA Ames's 1980s work with a 737 testbed and has improved this wind-reporting technique with computer modeling. The GE FMS can accept wind reports at three points along the flight path, and Avtech has learned that having the software select the right points is critical. If they are wrong, the wind data may actually make the approach timing worse than it would have been without the data. (Some of the information comes from other aircraft reporting what they encounter. During one day at Arlanda, 5,000 weather data reports may be received by Aventus from aircraft.)

The tool was demonstrated in the trials completed last year, and will be used and validated by both SAS and Qantas. With better wind data and other refinements, Avtech and GE believe they can improve on the arrival time over the threshold that's now off by just ýý7 sec. on average.

Capt. Peter Larsson, project leader for SAS's Green Flight Program, says that with today's conventional procedures - radar vectors to an ILS - it's normal that 95% of the aircraft cross the threshold at ýý12 min. of what's expected. The uncertainty factor has cost consequences in terms of gate allocation and scheduling everyone from caterers to luggage handlers. If the threshold-crossing time improves to ýý2 min., the airport would no longer have to reserve a gate for up to 50 min. to match a 30-min. aircraft turnaround. "The time-dimension part is even more valuable in terms of the money saved by the airline [than the fuel savings]," says Larsson.

However, for the Avtech 4DT technique to "grow legs and walk" to a large number of airports, it will have to be a very robust procedure. "We are taking some important steps, but we have to move into peak traffic periods," says Lindberg.

SAVINGS OVER TRADITIONAL APPROACH

Each Continuous Descent Approach (CDA) saves ~150 kg. fuel.

Each Required Navigation Performance approach saves ~110 kg. fuel.

4-D trajectories make arrival time more predictable, allowing gate reservation times to be reduced. Each minute reduced saves ~1,000 kronor ($170).

SourceS: Avtech and SAS


13 March 2008 - Boeing, partners will test 737 powered by biofuel

The Boeing Co. announced 13 March 2008 that it has teamed with Continental Airlines and GE Aviation to test a 737 powered by a biofuel.

"Exploring sustainable biofuels is a logical and exciting new step in our environmental commitment," Continental executive Mark Moran in a statement.

The flight is scheduled for the first half of 2009.


7 Mar 08 - Luxell Technologies becomes risk-sharing partner to provide WheelTug electric wheel drive for 737NG and takes equity stake

Canadian manufacturer Luxell Technologies has become a risk-sharing partner for WheelTug's electric wheel drive for Boeing 737NG ground manoeuvring, after agreeing to supply the cockpit controls interface kit and take an equity stake in the company after "timely" certification of the system.

Ontario-headquartered Luxell manufactures and licences flat-panel display technologies and equipment for the defence and avionics industries.

WheelTug's contract with Luxell is expected to last the lifetime of the WheelTug 737NG system. "The deal represents a part of our business strategy to expand into commercial avionics and demonstrate our display expertise to major players in that sector," says Luxell chief executive Jean-Louis Larmor.

If the arrangement proves successful, says WheelTug chief executive Isaiah Cox, Luxell will be WheelTug's "likely partner" to develop electric wheel drive systems for other aircraft types.

The partnership comes as WheelTug reveals it is in talks with other risk-sharing partners, covering the wire harness and inverters for the WheelTug system.

Patented motors developed by WheelTug's parent, European manufacturer Chorus Motors, will comprise the core of the system, which will be built into the hubs of aircraft nose-wheels and take power from the auxiliary power unit (APU). This will give aircraft full ground mobility - forward and reverse with steering - without using engines or external tugs. The first motor designed specifically for 737NG aircraft will be ready for testing in May.

WheelTug aims to secure supplemental type certification covering Boeing 737-600, -700, -800 and -900 aircraft. An FAA-approved project-specific certification plan (PSCP) has been tagged to be completed after deals with partners are in place. Although this plan delays the original strategy to have a PSCP in place this spring, it will not push back the entire certification programme, says Cox.

WheelTug has been testing the equipment with US launch customer Delta Air Lines, which since early 2007 has assisted with time, resources and aircraft. This type of assistance is "invaluable", says Cox. Delta may yet make a financial investment, but the carrier has "no financial incentive to exercise warrants until they come due", he says. Delta's TechOps maintenance, repair and overhaul division has first refusal on all installation and maintenance services within the USA once the system is certificated and deployed.

Last year, WheelTug also formed an alliance with a French group, Association pour le Développement Durable dans l'Aviation Civile (ADDAC), to develop and certify the WheelTug system for the Airbus A320 family.

"We are in discussions over a number of different aircraft, including the A320, regional jets and military aircraft," says Cox. "By the beginning of 2009, we'll be able to launch the second aircraft type, but it is equally likely to be a regional jet as it would be to be an A320." He notes that the system would be ideal for 757 manoeuvring.

Because engine taxiing is reduced, environmental benefits could include savings, through fuel cuts, in emissions such as CO2 and NOx.

For the system to be certified on any other aircraft type, says Cox, "we will at least have to have that level of assistance from an airline" as it has enjoyed with Delta. He declines to say whether WheelTug is in talks with Delta to provide the system for its regional jet fleet.

Later this summer, WheelTug intends to begin offering delivery slots to other customers. At that point, specifications will be clear "so an airline will know exactly what they're getting", says Cox.


16 Feb 2008 - India's "Air Force One"

Here’s some news for Prime Minister Manmohan Singh. In three months, he is getting a new office. What is more, he will be going places in it. And he will be better protected in it, have more elbow room, even play host to foreign visitors—all without even being on Indian soil.

The fact is, the Indian Air Force, in whose craft the top dignitaries of the country fly, is getting a spanking new home in the sky for the Indian Prime Minister. The first of three ultra luxury transport aircraft, the Boeing Business Jets (BBJ), ordered for a whopping Rs 734 crore, will arrive in May to join the VVIP squadron of the IAF that ferries the President, Prime Minister and top Cabinet ministers.

While the Indian version of Air Force One is being kept under wraps by IAF due to “security concerns”, the aircraft is known to be fitted with a secure satellite communication centre, an advanced missile warning system and deflecting shield, electronic counter measures and radar warning systems.

This means that when the PM travels on official work, he will be able to conduct meetings, hold press conferences, catch a wink of sleep and remain in constant audio and visual touch with New Delhi without leaving his aircraft.

“The Boeing Business Jet is a specially configured aircraft for VVIP comfort. Its interiors create a working environment befitting the VVIP’s official stature. More importantly , it is equipped with the latest self-protection suite, thus providing our VIPs the highest level of protection from any ground-based or airborne threat,” the Indian Air Force, tasked with maintaining and operating the VVIP fleet, says.

While the older 737s do not have any self protection systems, the Embraer executive jets are reported to have limited protection against land-launched weapons and heat seeking missiles. The BBJs, on the other hand, have an “extremely efficient” missile protection suite and powerful electronic systems designed to confuse the incoming missile.

The IAF refuses to share details, but the minimum systems on board will be an IR (Infra Red) sensor and jammer to track incoming missiles from a good distance to warn the pilot. This would also activate the counter measures unit that will dispense flares and decoys. Like the American Air Force One, the BBJ is also being fitted with electronic counter measures to jam enemy radars.

The three BBJs have been specifically ordered to replace the Boeing 737-200s that were acquired in the 1980s for the use of the top dignitaries. Unlike the earlier craft with their limited resources, the BBJs have a range of close to 11,000 km and a maximum speed of 890 kmph. So they will be able to fly to most parts of the world without a refuelling stopover.

This will be a massive change from the current lot of aircraft that fly VVIPs in the country. Both the Embraer executive jets and the Boeing 737s in the IAF’s inventory have a limited flying range and need to make numerous fuel stopovers during long flights. In fact, the Boeing 737s cannot even fly abroad due to outdated avionic systems and the lack of modern navigational aids.

The arrival of the jets will also be a welcome relief for Air India as currently a regular commercial airliner has to be pulled out of service and “retrofitted” for VVIP duty whenever the President and Prime Minister fly abroad on tours.

While the Embraers—five of them were purchased for over Rs 650 crore in 2003—can accommodate close to 20 passengers in a regular seating arrangement, the BBJ will carry more than twice that number in much more luxury.

Once inside, the PM and his entourage will find a full-fledged flying office-cum-residence that can host up to 48 guests besides having a private bedroom for the VVIP, an executive office with Internet availability and secure communication connections.

The 807 sq ft cabin has been customised with a stateroom and a separate meeting room, something that is inconceivable on the much smaller Embraer 135 Legacy jets that are used to transport VVIPs within the country and for short overseas hauls and the older generation Boeing 737-200s that fly dignitaries on the domestic circuit.

While the three jets have already been delivered by Boeing to IAF in an unfurnished condition, the interiors of the aircraft are being customised at the PATS Aircraft completion center in Delaware, USA. “PATS will install an interior that includes a stateroom, meeting room, communications centre and seating for 48 passengers,” a Boeing statement said.

The first of the BBJs, fitted with the highly classified missile avoidance systems and security suite, is currently being flight tested by the IAF in the US. After complete integration of the security package, the BBJ is expected to land at the Palam Airport—home to the IAF’s elite Communications Squadron responsible for air travel by VVIPs—by the the first week of May. The other two jets are expected to arrive later in the year.

It is not only a luxury craft for Indian VVIPs. The BBJ is being used by close to a dozen countries, including Australia, South Africa, Argentina and Malaysia to fly their heads of state. However, it pales in comparison to the home in the sky of the American President. The Air Force One, a highly modified Boeing 747, is not only much larger but also had a virtually unlimited range as it can carry out air to air refuelling. Besides conference rooms, resting areas and the President’s residential quarters, the jumbo jet even has a gymnasium specially designed for long flights.

The Indian Prime Minister’s needs perhaps do not warrant a gymnasium. But when he climbs aboard his new carrier, there will surely be a new kick in his steps.


2 Nov 2007 - C-40B Missile Countermeasures System Installation

The Boeing Company [NYSE: BA] has begun modifying the first of three U.S Air Force C-40B transport aircraft with a laser-based countermeasures system that defeats incoming infrared-seeking missiles.

The Large Aircraft Infrared Countermeasures system, supplied by Northrop Grumman [NYSE: NOC], protects large fixed-wing transports and small rotary-wing aircraft from infrared missile attacks by automatically detecting a missile launch, determining if it is a threat and activating a high-intensity countermeasures system to track and defeat the threat.

The first installation is scheduled for completion in late February 2008, with the second and third modified aircraft slated for delivery in August and December of next year.

The C-40B, a derivative of the Next-Generation 737-700 Boeing Business Jet, is designed to be an "office in the sky" for senior military leaders, providing broadband data/video transmit-and-receive capability as well as clear and secure voice and data communication. It enables combatant commanders to conduct business anywhere in the world using onboard Internet and local area network connections, improved telephones, satellites, television monitors and fax machines.


18 Oct 2007 - Flight Deck Windscreen Inspections

WASHINGTON (Reuters) - U.S. aviation authorities advised airlines on Wednesday to inspect cockpit windows on Boeing Co. 737s after two were damaged in flight, causing one plane to lose cabin pressure.

The proposed airworthiness directive follows similar action in July on all Boeing 747 jetliners after a cockpit window fell out, causing a rapid loss of cabin pressure and an emergency landing.

The FAA recommended repeated inspections of nearly 800 737-series models in the U.S. fleet to detect any cracks in vinyl supports or damage to glass panes. There are another 1,800 planes flown by airlines overseas that would qualify for inspections.

Boeing alerted airlines to the problem in May and recommended action.

The FAA said it received reports of partial window separations on two 737s. One experienced a loss of cabin pressure at 12,500 feet when edges of a window came loose. The other was flying at 29,000 feet when a similar failure occurred. There are several windows in a 737 cockpit.

In addition, the FAA is concerned that cracked vinyl supports would make the window more vulnerable to failing if struck by birds.


06 Oct 2007 - Video of 737-800 late rotation after maintenance http://uk.youtube.com/watch?v=8XbINavHtiA


06 Sep 2007 - Boeing Successfully Completes First Test Flight of AEW&C Peace Eagle Aircraft

Boeing has conducted a successful first test flight of a 737 Airborne Early Warning and Control (AEW&C) aircraft for Turkey's Peace Eagle program.

During the 2.5-hour flight from Boeing Field in Seattle, pilot Regis Hancock and first officer Randon Stewart performed a series of functional tests that verified the airworthiness of the aircraft's systems and structures. The flight follows major aircraft modifications, including the installation of an advanced antenna, ventral fins and mission system equipment.

"This is a major milestone for the program and a big step forward in our development and testing of this critical capability for our Turkish customer. We planned the flight almost a year ago and achieved it on schedule," said Mark Ellis, Boeing Peace Eagle program manager.

Additional functional test flights are planned in the coming weeks, leading to mission system flight testing in the fall.

The Peace Eagle program includes four 737 AEW&C aircraft plus ground support segments for mission crew training, mission support and system maintenance. Modification of the first aircraft is under way at Boeing facilities in Seattle. TUSAS Aerospace Industries in Ankara, Turkey, will modify the remaining three aircraft

The 737-700 features 21st century avionics, navigation equipment and flight deck features. Because of its advanced technology, the aircraft requires minimal downtime for maintenance. The 737 series has a worldwide base of suppliers, parts and support equipment.

The aircraft also is equipped with Northrop Grumman's Multi-role Electronically Scanned Array antenna with integrated identification friend-or-foe capabilities. The system also includes a flexible, open architecture for cost-effective future upgrades, an extensive communications suite and aerial refueling capability


6 Jul 2007 - GE Aviation's Flight Management System Enables 'Green' Operations

Landing Approach System Reduces CO2, NOx Emissions By 20 Percent Airlines operating Boeing 737s in Europe have been given the "green light" to use an optimized landing approach that is designed to significantly reduce the amount of fuel used during arrival and approach operations, thereby reducing CO2 and NOx emissions by roughly 20 percent compared to standard arrival procedures.

The "Advanced Continuous Descent Approach" (A-CDA), also known as the "Green Approach," is the result of GE Aviation's Systems division's (formerly Smiths Aerospace) participation in Europe's NUP2+ project, where select 737 aircraft in Sweden are allowed to employ GE's Flight Management System (FMS) to fly the aircraft at idle thrust from cruise through landing, according to the company.

"Our FMS on Boeing 737s is another example of how committed we are to developing technology solutions that not only benefit customers, but are also kind to the environment," said Dr. John Ferrie, GE Aviation systems president.

"Given the issues we face with growing air traffic congestion and increasing green house gases worldwide, the appropriate use of FMS to help remedy the situation is a clear and valuable option."

GE's FMS on the Boeing 737 features a 4-dimensional trajectory downlink for use by air traffic controllers to manage traffic flow using precision positioning and time guidance, known as Required Time of Arrival (RTA), to the runway threshold. Combined, these features enable the creation of flight profiles that are optimal for operators as well as the environment -- increasing efficiency, providing fuel savings, and dramatically reducing greenhouse gas and noise emissions.

Scandinavian Airlines already uses the FMS for operations into Stockholm. The carrier said its estimates annual benefits for flights arriving at Stockholm Arlanda airport, could reach $6 million in fuel savings with an additional $6 million in cost avoidance due to the increased efficiency and punctuality of aircraft using the FMS.

Flights over the North Atlantic will commence during the latter part of 2007, and will also involve aircraft manufacturer Airbus.

"Our concept and technology facilitate the efficient implementation of green flights and we believe that in the future additional airlines will adopt our ideas and work methods to include more airports primarily in Sweden and the Nordic region, and also have a greater impact in Europe," said the carrier.

The carrier said it expects the Green Approach to achieve annual emission reductions of more than 25,000 tons of CO2 and 87 tons of NOx; comparable to the yearly emissions of 5,100 automobiles.


13 June 2007 - Boeing Begins Mission System Flight Testing of First Australian Wedgetail Aircraft

The Boeing Company has begun flight testing the mission system aboard the first 737 airborne early warning and control (AEW&C) aircraft for Australia’s Project Wedgetail.

During an initial four-hour flight from Boeing Field in Seattle on June 6, the crew conducted a series of functional tests as part of a program to measure the mission system’s impact on the aircraft’s power generation capability and environmental controls, such as the liquid and air cooling systems.

The mission system includes the radar, navigation, communications and computing subsystems.

Boeing will flight test the aircraft several days a week for the next month over land and water, while the mission system is used in a manner similar to an AEW&C operational mission.

The next phase of the flight test program aboard aircraft No. 1 is scheduled for later this year when it joins aircraft No. 2 as a test bed for system-level developmental testing.

Australia has purchased six 737 airborne early warning and control aircraft. Delivery of the first two aircraft is scheduled for March 2009. The remaining four aircraft will be delivered later that year.

The 737 AEW&C, designed to provide airborne battle management capability with 10 state-of-the-art mission system consoles, is based on the Boeing Next Generation 737-700 and features 21st century avionics, navigation equipment and flight deck enhancements.

Northrop Grumman’s Multi-role Electronically Scanned Array (MESA) radar is the critical sensor aboard the 737 AEW&C. The MESA array is designed to provide optimal performance in range, tracking and accuracy. The radar is able to track airborne and maritime targets simultaneously.

 


10 June 2007 - Boeing says 737 replacement not expected before 2015

Boeing expects airframe technology will play as crucial a role as new clean-burning engines in developing a replacement for its best-selling 737, providing a potential advantage over Airbus in the race to design the next generation of single-aisle aircraft.

The two rivals are developing replacements for their 737 and A320 families, which are the workhorses of global airline fleets and account for half of the $3,200bn in aircraft deliveries forecast between now and 2025.

Engine manufacturers are struggling to develop new power plants to meet ever more exacting efficiency standards, as well as tighter emission and environmental demands. Over the past two decades, in contrast, improvements in engine technology have led the way in developing quieter, more fuel-efficient aircraft.

Boeing now believes the new airframe technology, using composite carbon-fibre pioneered on its 787 widebody jet, will be just as important as the engines. The 787 is due to enter service next year but the 737 and A320 replacements are not expected before the middle of the next decade at the earliest.

"I think the introduction of composites has raised the ability of the airframe to make a difference . . . and really puts it on a par with the engine development," said Jim McNerney, chairman and chief executive of Boeing.

Boeing and its partners in the 787 programme already have an advantage over Airbus in building airframes using composites, which replace most of the traditional aluminium structures. The materials are lighter and more durable, and can be assembled faster.

Mr McNerney admitted in an interview with the Financial Times that the American company had yet to finalise the transfer of the 787 technology to developing a replacement for the 737, the world's best-selling commercial aircraft.

The FT revealed last year that Boeing was working with key 737 customers including Southwest, Ryanair and Gol on the replacement, dubbed the 797. "I think the market knows what it wants," said Mr McNerney, pointing to a 20-25 per cent improvement in the operating costs and environmental footprint compared with the existing 737 family.

"The technology component will be slightly different than for the 787. We haven't totally figured that out," he said.


26 Apr 2007 - Boeing Next-Generation 737-900ER Receives FAA Certification

The newest member of the Boeing Next-Generation 737 family, the 737-900ER (Extended Range), earned type certification from the U.S. Federal Aviation Administration on April 20.

The 737 derivative incorporates an extra pair of exit doors to increase the maximum passenger capacity, a flat aft-pressure bulkhead to increase interior volume, a two-position tailskid for improved takeoff and landing capability, wing strengthening changes to accommodate the 13,500 pound maximum takeoff weight increase, enhancements to the leading and trailing edge flap systems for improved takeoff and landing capability, and optional Blended Winglets and auxiliary fuel tanks that increase the range of the 737-900ER to 3,200 nautical miles (5,925 km).

The airplane is certified to carry up to 220 passengers in a single-class configuration.

On July 18, 2005, Indonesia's Lion Air launched the higher capacity, longer range Next-Generation 737-900ER with an order for 30 airplanes. Airlines have ordered more than 100 Next-Generation 737-900ERs to date.


20 Mar 2007 - Boeing Completes Subsystem Integration on Australian Wedgetail Aircraft

ST. LOUIS, March 20, 2007 -- The Boeing Company [NYSE: BA] has completed the integration of major subsystems aboard a 737 airborne early warning and control ( AEW&C ) aircraft for Australia's Project Wedgetail.

The subsystems include communications, navigation, mission computing, radar and electronic warfare self protection. Boeing conducted tests aboard the aircraft and at its System Integration Lab in Kent, Wash., using a variety of simulations.

"The tests demonstrated that the systems worked separately and together, and that they were compatible with the aircraft," said Ross Dessert, Boeing Wedgetail program manager.

Integration is a major step toward functional checkout of the AEW&C system with the aircraft at the end of April. FAA certification and qualification testing are scheduled for this summer.

Ongoing integration of the Electronic Support Measures ( ESM ) subsystem will continue through functional checkout. ESM is a passive sensor that detects electronic signals.

Boeing will deliver the first two of six Wedgetail aircraft to Australia in March 2009, and the remaining four aircraft by mid-2009. Turkey and the Republic of Korea also have purchased four 737 AEW&C aircraft each.

The 737-700 features 21st century avionics, navigation equipment and flight deck features. Because of its advanced technology, the aircraft requires minimal downtime for maintenance. The 737 series is one of the most popular and reliable jet aircraft in the world, resulting in a worldwide base of suppliers, parts and support equipment.

The aircraft also is equipped with Northrop Grumman's Multi-role Electronically Scanned Array antenna with integrated identification friend or foe capabilities. The system also includes a flexible, open architecture for cost-effective future upgrades, an extensive communications suite and aerial refueling capability.


13 Mar 2007 - 737-800SFP Flight Spoiler Jams AD

Sticky Spoilers On SFP-Equipped Aircraft To Blame The FAA has issued Emergency airworthiness directive (AD) 2007-06-51 to all owners and operators of Boeing Model 737-800 series airplanes. The agency states it has received a report of seven flight spoiler actuator jams on Model 737-800 Short Field Performance (SFP) airplanes.

"Two reports involved in-service airplanes that were discovered during a routine maintenance walk-around and were believed to have occurred on the previous landing during auto speedbrake extension," the AD states. "Five other reports occurred during spoiler system testing at Boeing prior to delivery. An additional two reports of spoiler actuator input lever binding were identified during bench testing after Boeing began to investigate this issue."

The agency adds two in-service failures of flight spoilers resulted in the spoilers not retracting after the speedbrake handle was moved to the DOWN position after landing, on a Boeing Model 737-800 airplane equipped with an SFP package. In both of those cases, the spoiler was discovered in the full-extended position during a routine maintenance walk-around. The spoiler remained in the full-extended position after cycling of the speedbrake handle.

"Further investigation revealed that the spoiler actuator failure is most likely to occur when the speedbrakes are deployed on the ground (automatically or manually) for either a rejected takeoff or normal landing. The takeoff configuration warning will not sound if any flight spoiler remains extended with the speedbrake handle in the DOWN position."

The FAA states the cause of the failure has been identified as interference within the actuator main control valve. This condition, if not corrected, could result in a spoiler actuator hardover, which could cause the spoiler surface to jam in the fully extended position. Two or more hardover failures of the spoiler surfaces in the up direction on the same wing, if undetected prior to takeoff, can cause significant roll and consequent loss of control of the airplane


 

13 Feb 2007 - satLINK Iridium™ Communications Certified for Installation on Boeing 737 Fleet

Avionica is pleased to announce Boeing 737 STC availability for satLINK, the Iridium™ satellite-based voice and data communications alternative. FAA STC ST03386AT has been granted to Avionics Support Group (ASG), who now offer our mutual customers both kit fabrication and installation for this product. Launch customer Miami Air recently commenced installations, as will our newest satLINK customer, Continental Airlines.

Reliable, global, real-time voice and data communications are finally possible. Iridium is expected to gain its FAA safety certification in May, 2007, making it acceptable as an ATC communications alternative. "This is an excellent, affordable communications solution for airlines flying outside the range of HF stations, and even for Inmarsat-equipped aircraft flying polar routes", notes Avionica’s president, Raul Segredo. "It also fills the gap left by Verizon’s exit from the in-flight telephone business - satLINK is an excellent solution for emergency air-ground communications, like in-flight medical emergency management".

satLINK may be installed with either a dedicated audio handset, or integrated into the aircraft’s audio system using the audio panel , headset, and mic push-to-talk keys for control. The cabin handset option is a uniquely functional feature - it uses VoIP technology over the Cabin Wireless LAN (CWLU) option. And each aircraft can be addressed with a unique telephone number, ensuring it can not only place calls, but also be selectively called.

satLINK not only provides an Iridium connection, it also manages communications traffic, routing it based on network availability and criticality, ensuring the most economical transmission of data. Since over 60% of ACARS transmissions often occur on the ground, significant savings can be achieved by routing them over 802.11 wireless.

Unlike ACARS, Iridium data channels are dedicated. ACARS is shared, and as more and more customers are signed under flat-fee contracts, availability can only decline. "The Iridium constellation is the ATC messaging backbone of the future", notes Raul.

satLINK provides gateway connectivity between a variety of aircraft communications network types, including ARINC 429, ARINC 618, ARINC 619, Ethernet, and 802.11 wireless. satLINK bridges all these networks to Iridium and to each other. A shared or (optionally) dedicated audio channel is also included. satLINK can provide GPS position data to the Ethernet bus , as well as an 802.11 cabin wireless access point.

Avionica, Inc. specializes in complete flight data management solutions. Products include secureLINK, the airborne wireless Ethernet router, the miniQAR, the world’s first miniature quick access flight data recorder, the RSU II, a handheld flight-data recorder monitoring and download tool, AVSCAN.flight, a commercial and military flight data analysis tool, USB429win, a USB ARINC 429 databus analyzer, and LOAD615win, the USB-based ARINC 615 portable dataloader.


24 Jan 2007 - F-35 LIGHTNING II AVIONICS TEST BED TAKES WING

MOJAVE, California — The Joint Strike Fighter Cooperative Avionics Test Bed (CATB), a 737-300 aircraft extensively modified by BAE Systems, successfully completed its maiden flight Jan. 23 at Mojave, California. The flight capped a nearly three-year effort to transform a commercial airliner into a flying laboratory for Lockheed Martin’s F-35 Lightning II stealth fighter.

The 737 aircraft, also known as the “CAT-Bird,” is a flying test bed that replicates the F-35 avionics suite. The CATB will develop and verify the F-35’s capability to collect data from multiple sensors and fuse it into a coherent situational awareness display in a dynamic airborne environment.

“Today’s flight caps what has been a significant technical challenge,” said John Wall, BAE Systems CATB program director in Mojave, where the work was performed. “The CAT-Bird is helping the Lightning II take its place as the premier fighter aircraft serving the U.S. and multi-nation partners for decades to come.”

The CAT-Bird now begins a one-month test flight phase to prove the aerodynamics of the converted airliner — an important validation because of modifications to the craft made to accommodate the avionics test requirements. These include the addition of a nose extension to simulate that of the F-35, a 42-foot-long spine on the top, a 10-foot “canoe” on the bottom to accommodate electronic equipment, and twin 12-foot sensor wings that replicate the leading edge of the F-35’s wings.

The inside of the plane also was transformed. An F-35 cockpit will allow the sensor inputs to be displayed as they would be in the fighter itself. The rest of the interior houses equipment racks for the avionics equipment, and 20 workstations for technicians to assess the performance of the avionics.

“The CAT-Bird is a vitally important and powerful tool in Lockheed Martin’s arsenal for early risk mitigation and maturation of the F-35,” said Doug Pearson, Lockheed Martin’s vice president of the F-35 Integrated Test Force. “It allows us to concurrently develop and integrate mission systems hardware and software well before it is installed on F-35s. We congratulate BAE Systems on today’s successful first flight and look forward to many years of productive flight test operation.”

Today’s flight was the first of about 20 sorties that will comprise CAT-Bird’s initial test phase. After conclusion of some additional modification work, and the initial flight test phase, the B-737 CATB will transition to its home base and begin test operations at Lockheed Martin Aeronautics in Fort Worth, Texas. The CAT-Bird will be used to develop and evaluate the F-35's extensive sensor architecture.


9 Jan 2007 - Rockwell Collins announce EVS offering for BBJ

SEATTLE (January 09, 2007) - Boeing [NYSE: BA] Business Jets and Rockwell Collins today introduced an Enhanced Vision System (EVS) offering for Boeing Business Jet (BBJ) operators. The offering will be available to BBJ customers through Boeing and Rockwell Collins service bulletins, and certification for the system is expected by early 2008.

Rockwell Collins EVSThe Rockwell Collins EVS presents an image (shown at right) of the external environment on the Head-up Guidance System (HGS®) and head-down displays to enhance pilot situational awareness of terrain and the airport environment in low-visibility situations. When displayed on the HGS, EVS allows the pilot to descend below minimums, if the visual references to the intended runway are visible using the EVS.

"The EVS upgrade will increase safety and operational capability of the aircraft by enhancing situational awareness at night or in poor weather conditions," said John Desmond, vice president, Rockwell Collins HGS. "We look forward to working closely with Boeing to deliver this offering to their BBJ customers."

"Boeing is pleased to collaborate with Rockwell Collins to provide EVS capability on BBJs," said Boeing Business Jets President Steven Hill. "Boeing constantly evaluates and adds cutting-edge technology that brings value to our customers and enhances the performance and efficiency of a great product like the BBJ."

Rockwell Collins has teamed with Max-Viz to complete the certification of EVS on the BBJ. Rockwell Collins will incorporate a Max-Viz multi-wavelength infrared sensor into the Rockwell Collins HGS. BBJ operators that upgrade to the new EVS system will require an upgrade to their HGS 4000, as well as the infrared camera.

Rockwell Collins (NYSE: COL) is a pioneer in the development and deployment of innovative communication and aviation electronics solutions for both commercial and government applications. Rockwell Collins’ expertise in flight deck avionics, cabin electronics, mission communications and information management and simulation and training is strengthened by 18,000 employees, and a global service and support network that crosses 27 countries. To find out more, visit www.rockwellcollins.com.

The BBJ is a product of a joint venture formed in July 1996 by The Boeing Company and General Electric Co. The BBJ is a high-performance derivative of the commercially successful Next-Generation 737-700. There are currently 88 BBJs in service around the world. The fleet has generated more than 215,000 cumulative flight hours and 84,000 flights while maintaining an industry-leading 99.9 percent dispatch reliability rate.


4 Jan 2007 - First Boeing Next-Generation 737-700ER Rolls Out of Factory

The first Boeing Next-Generation 737-700ER (Extended Range) completed final assembly and rolled out of the Renton, Wash., manufacturing facility Jan. 2. The airplane receives a painted livery and goes through preflight testing before delivery to launch customer ANA (All Nippon Airways) in early 2007.

The Next-Generation 737-700ER is inspired by the Boeing Business Jet and is designed for long-range commercial applications. Cabin configuration is flexible, and may range from a 48-person, all-business-class cabin, as an example, to a more traditional 126-seat count to suit the airline's needs. The high-performance derivative can fly up to 2,145 nautical miles farther than the current 737-700. With up to nine auxiliary fuel tanks and optional Blended Winglets, the Next-Generation 737-700ER is capable of flying 5,510 nautical miles.

 


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